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High Speed Wire Braider - Horizontal

The conventional braiding of 2 over 2 is widely used for braiding high pressure hoses. The structure causes the strands of wire to be flexed more aggressively and hence during the pressurisation process, the abrasion between the layers is more intense.

In 3 over 3 braiding, the flexing strands perpendicular to the direction of lay is minimum. This ensures higher strength against the bursting forces. Also, the longitudinal changes in length of the hose is also minimised. Thus 3 over 3 braiding puts lesser kink on the wire compared to 2 over 2 braiding.

The “Penguin 3 over 3 Braider” adopts this latest technology in braiding and ensures 50% higher productivity for the same horn gear speeds.

Specification

Wire Braider
Tension - 6 kg
Number of carriers - 24
Horn gear diameter - 210 mm
Gorn gear speed - 180 RPM
Pitch - Upto 70 mm (Infinitely variable)
Carrier - Wire

Bobbin
Diameter - 65 mm
Traverse - 170 mm
Volume - 470 cc
Main motor - 1400 rpm; 4kW
Caterpillar motor - 890 rpm; 0.5 kW
Lubrication motor - 0.25 HP

Yarn Braider
Tension - 1.5 kg
Number of carriers - 24
Horn gear diameter - 210 mm
Gorn gear speed - 180 RPM
Pitch - Upto 70 mm (Infinitely variable)
Carrier - Yarn

Bobbin
Diameter - 80 mm
Traverse - 200 mm
Volume - 320 cc

Main motor - 1400 rpm; 4kW
Caterpillar motor - 890 rpm; 0.5 kW
Lubrication motor - 0.25 HP