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High Speed Wire Braider - Vertical

The conventional braiding of 2 over 2 is widely used for braiding high pressure hoses. The structure causes the strands of wire to be flexed more aggressively and hence during the pressurisation process, the abrasion between the layer of wires is more intense.

In 3 over 3 braiding, the flexing of the wire strands perpendicular to the direction of lay is minimum. This ensures higher strength against the bursting forces. Also, the longitudinal changes in length of the hose is also minimised. Thus 3 over 3 braiding puts lesser kink on the wire compared to 2 over 2 braiding.

The “Penguin 3 over 3 Braider” adopts this latest technology in braiding and ensures 50% higher productivity for the same horn gear speeds.

Most opt machine for producing hoses of
* Suraksha LPG hoses
* SAE 100 R1 Type AT
* SAE 100 R1A
* SAE 100 R6 (with textile carriers)
* Electrical cables
* Electronic pitch control - No change gears
- 67 carrier rpm for 18 carrier machine
- 50 carrier rpm for 24 carrier machine

Wire Braiding Specification

Wire tension - 1 kg to 5 kg
Number of carriers - 18 , 24
Horn gear diameter - 210 mm
Horn gear speed - 200 RPM
Pitch - Upro 75 mm (Infinitely variable)
Carrier - Wire carrier (Optional textile carriers)
Carrier speed - 67 RPM , 50 RPM
Production / min. Depending on pitch - 2 to 3 m , 1.5 to 2.5 m

Bobbin
Diameter - 66 mm
Traverse - 170 mm
Volume - 500 cc
Weight of wire - 3 kg
Voltage - 415 V , 3 Phase
Total power - 2.75 HP , 3.75 HP

Take - up / Let - off Specification
Drum diameter - 800 mm
Drum width - 450 mm
Weight of filled drum - 160 kg
Traverse drive - Roll ring
Lifting of drum - Manual
(With easy lifting arrangement)
Line speed variable - 5.75 m/min. (max.)
(Can be supplied with your drum size